En Rlapeyra somos expertos en estrías laminadas, el proceso mediante el cual fabricamos ejes estriados y estrías industriales que transmiten par motor sin backlash ni vibraciones. Hacemos componentes laminados mediante deformación en frío que superan a cualquier estría mecanizada, convirtiéndonos en referente de fabricación nacional para elementos de transmisión exigentes.
Cómo hacemos estrías laminadas diferentes
Nuestro proceso RotoFlo (sistema propio) desplaza el acero en frío sobre blanks perfectamente cilíndrios, creando estrías rectas o helicoidales con flancos paralelos tolerancia 0.01 mm. No generamos virutas, no debilitamos el núcleo, no creamos concentradores de tensión.
Lo que logramos específicamente: Estrías módulo 0.5 hasta 8, diámetros 6-300 mm, rectitud 0.01 mm/300 mm, acabado superficial Ra 0.6 µm. Estas estrías laminadas transmiten hasta 150 kN de par torsional en acero 42CrMo4 normalizado, con vida útil 5 veces superior a fresadas.
El problema principal que resolvemos es simple: las estrías fresadas fallan por fatiga en el fondo de estría después de 1.2M ciclos, mientras nuestras estrías industriales laminadas superan 6M ciclos sin deformación. Esto elimina paradas de producción que cuestan hasta 8.000€/día en planta cliente.
Lo que hacemos realmente diferente en estrías
Controlamos blank cilíndrico inicial ±0.005 mm ovalidad antes laminado. Aplicamos fosfatado manganeso pesado que retiene lubricante permanente. Nitruramos iónica 520°C alcanzando Hv950 superficial. Verificamos paso efectivo estría con hilo Mitutoyo cada 10 piezas.
Resultado práctico: Nuestros ejes estriados encajancon cualquier buje/manga estándar DIN 5480, eliminando ajustes de campo que cuestan 4 horas/equipo en montaje.
En Rlapeyra no fabricamos estrías. Creamos elementos de transmisión que eliminan sorpresas operativas, reducen TCO 25-40%, duran mientras la máquina.
¿Vuestros ejes estriados actuales vibran o patinan? Enviad especificación hoy.
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