En Rlapeyra somos especialistas en roscas por deformación en frío, el proceso más avanzado para fabricar roscas industriales de alta precisión. Hacemos roscado laminado desde nuestra fábrica en Eibar, desplazando el acero sin cortarlo para crear componentes metálicos que duran más que cualquier rosca tradicional.
¿Cómo funciona exactamente la laminación en frío?
El principio es simple pero brillante: Rodillos de precisión comprimen un blank cilíndrico, forzando que el acero fluya hacia la geometría de rosca. Sin virutas. Sin calor excesivo. Sin debilitamiento estructural.
Proceso paso a paso (12-18 estaciones típicas):
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Blank preparación: Diámetro controlado ±0.01 mm, longitud exacta
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Indentación inicial: Primeros rodillos marcan contorno aproximado
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Laminación progresiva: 10-14 estaciones refinan flancos y raíz (tolerancia 0.01 mm)
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Perfil final: Rodillos sinterizados carburo micrograin definen rosca perfecta
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Control dimensional: Proyector perfiles + rugosímetro verifica cada pieza
Resultado físico medible: Superficie Ra 0.4-0.8 µm vs 1.6-3.2 µm del roscado macho.
Ventajas técnicas cuantificables del laminado
| Propiedad mecánica | Laminado frío | Roscado macho | Fresado CNC | Ventaja laminado |
|---|---|---|---|---|
| Resistencia fatiga | 4.2M ciclos | 1.1M ciclos | 2.8M ciclos | +380% vs macho |
| Rectitud | 0.01 mm/300 mm | 0.03 mm/300 mm | 0.015 mm/300 mm | x3 mejor |
| Aprovechamiento material | 99.3% | 65% | 82% | -35% desperdicio |
| Dureza superficial | 62-66 HRC | 58-60 HRC | 60-63 HRC | +8% anti-desgaste |
| Tolerancia flancos | IT3-IT5 | IT6-IT7 | IT4-IT6 | Precisión quirúrgica |
Para qué aplicaciones hacemos roscas laminadas
AERONÁUTICA: Roscas métricas finas M4x0.35 clase especial
NAVAL: Roscas AISI 316 para ambiente marino
EÓLICO: Roscas para seguidores solares 25 años vida útil
NUCLEAR: Roscas safety-critical acero especial
Lo que nos diferencia realmente del resto
Hacemos prototipos en 72 horas desde STEP
Conseguimos tolerancias 4h/4H en serie completa
Entregamos certificado dimensional pieza por pieza
Ofrecemos análisis gratis si falla en campo
¿Necesitas roscas que realmente funcionen? Manda tu plano hoy.
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